NBR Low Density Float Level Switches

Description

Level sensing in low-density liquids

These vertical level switches combine closed-cell NBR floats with a 304 stainless steel stem and threaded mounting. The lightweight float construction suits compatible liquids with a density below that of water, including oil and alcohol applications. Specify the actual liquid composition, temperature and required buoyancy when selecting a switch.

The NBR float has a reference density of 0.6g/cm³. Its closed-cell structure limits liquid entry into the float interior. The metal stem/body can be customized in 316 stainless steel. A single float provides one level signal; a double-float assembly provides two signals for high/low monitoring or pump control through a receiving control circuit.

Cutaway view of the closed-cell NBR float on a stainless steel stem
The NBR float surrounds the stainless steel stem and moves between retaining clips.

Contact ratings and materials

Parameter1A12A1
Maximum contact rating10VA50VA
Maximum switching voltage100VAC/DC220VAC/DC
Maximum switching current0.5A1.5A
Breakdown-voltage reference110VAC/DC300VAC/DC
Maximum contact resistance100mΩ
Operating temperature−30–120°C
Float materialClosed-cell NBR
Stem/body material304 stainless steel; 316 stainless steel available
Float density reference0.6g/cm³

Observe voltage, current and contact-power limits together. Use the reed contacts with an appropriately selected receiving relay or controller. Pumps require a suitable relay and contactor or motor starter; the float contact is not a motor-power switch.

Single-float dimensions

All dimensions are in mm. The following common values apply to every single-float model in the table and use the symbols in the single-float drawing.

L1L2H1H3H4Thread
21.3815.56.520.5M10×1.5
Single-float modelH2, mm
ES451045
ES601060
ES10010100
ES12010120
ES15010150
ES20010200
ES30010300
ES40010400
ES50010500
ES60010600
ES65010650
ES70010700
ES80010800
ES90010900
ES1000101000
ES1200101200

Double-float dimensions

The double-float drawing uses L1 for the stem and L2 for the float. The following common values apply to the eight dimensioned double-float models.

L1L2H1H3H4Thread
821.316520.5M10×1.5
Double-float modelH2, mmH5, mm
ES10010-210048
ES20010-2200139
ES30010-2300228
ES40010-2400310
ES50010-2500408
ES60010-2600512
ES70010-2700555
ES80010-2800660

Additional double-float models are ES90010-2, ES100010-2 and ES120010-2. Specify the complete stem length, float spacing and sensing elevations for these assemblies. Stem length, float spacing, thread size and cable length can be customized.

Switching and level control

Reversing a float changes its normally open or normally closed orientation. The standard low-side closed arrangement closes as the float returns downward to its sensing position and opens as it rises away. Verify the ordered contact state before installation.

The typical single-float control travel is approximately 10mm. Double-float assemblies can provide a 30–50mm or larger level differential, depending on the selected spacing and control circuit. Travel and level differential describe the switching arrangement, rather than measurement accuracy.

Select a small receiving relay for alarm or solenoid control and a suitable contactor for pump power. Keep the floats free of obstructions and specify the liquid, temperature, pressure, mounting direction, thread, cable length and required level differential. Match the complete assembly and installation to the service environment.