NBR Float Level Switches with Hirschmann Connectors

Description

Low-density liquid sensing with a detachable connector

These ES straight-stem level switches use closed-cell NBR floats for compatible liquids with a density of at least 0.65g/cm³. The NBR float has a reference density of 0.6g/cm³. The metal stem and body are available in 304 or 316 stainless steel, with a 1in threaded mounting connection.

A Hirschmann-style plug allows the cable connection to be removed for servicing. Single-float assemblies provide one level signal, while double-float assemblies support high and low level monitoring. Typical applications include compatible oil, lubricant and alcohol tanks and industrial liquid-handling systems.

Detachable Hirschmann connector above a stainless steel threaded fitting
The removable plug gives access to the electrical connection without removing the stem from the tank.
Laser-welded joint between the stem and threaded mounting fitting
The welded stem-to-fitting joint seals the metal assembly.

Contact and construction selection

Parameter1A12A1
Maximum contact rating10VA50VA
Switching-voltage selection limit100VAC/DC220VAC/DC
Switching-current selection limit0.5A1.1AAC / 1.5ADC
Breakdown-voltage reference110VAC/DC300VAC/DC
Maximum contact resistance100mΩ
Standard manual temperature range−20–120°C
Low-temperature product configuration−30–120°C; specify this range when ordering
Protection optionsIP65 ordinary construction / IP68 waterproof construction
Customizable stem-length range45–2000mm
Liquid density≥0.65g/cm³; custom buoyancy requirements available
Float material and density referenceClosed-cell NBR; 0.6g/cm³
Metal stem/body304 or 316 stainless steel

Observe contact power, voltage and current limits together. Select the enclosure, cable and temperature configuration for the installation. The float signal operates a receiving relay or controller; pump power requires a suitably rated contactor or motor starter.

Single-float dimensional references

Dimensions are in mm. The common values below apply to every reference in the single-float drawing. The reference names retain the spaces used in that size drawing.

L1L2L3H2H3H5Thread
322886315281in
Single-float drawing referenceH1, mmH4, mm
low density10010163100
low density20010263200
low density30010363300
low density40010463400
low density50010563500
low density60010663600
low density70010763700
low density80010863800
low density90010963900
low density10001010631000
low density12001012631200

For a double-float assembly, specify the overall stem length and both sensing elevations. Custom options include float count, spacing, thread dimensions, cable length and connector type. Select the exact 1in thread standard to match the tank connection.

Connector and switching logic

Connector positionTwo-terminal switching configuration
1Level-switch signal
2Level-switch signal
3Unassigned
Earth-marked positionUnassigned in this connection arrangement

Use the circuit assignment supplied with a double-float assembly for its two level signals. The external relay terminal numbers in the relay-control attachment do not identify the pins inside the float connector.

Float orientationRising levelFalling level
Below-closed, standardContact opens as the float leaves the sensing positionContact closes as the float returns
Above-closedContact closes as the float returns to the sensing positionContact opens as the float leaves

Reverse the float to change its closed-state orientation, then check contact continuity before connecting the receiving circuit.

Two-level relay example

14-pin relay connectionFunction in the 220VAC example
10–13 jumperLive supply and coil terminal 13
11Neutral and float common return
12–14 jumperAuxiliary-contact common and coil terminal 14
14Start-signal lead
8Permit / stop-signal lead
6 and 7Switched load connections

Filling uses the lower level to start and upper level to stop. Drainage uses the upper level to start and lower level to stop. A relay auxiliary contact maintains operation between levels. This example requires a 220VAC-rated float option and the matching relay coil and contact arrangement; select the output relay or contactor for the actual load.

Installation and maintenance

Check the liquid density and compatibility with NBR, the chosen stainless steel and all sealing materials. Avoid heavy sludge, viscous deposits and solid particles that could prevent float travel. Install vertically with free movement, keep external magnetic fields away and protect the assembly from impact. Test the switching sequence after installation, inspect operation regularly and disconnect power before maintenance.