G1 Threaded Stainless Steel Single and Double Float Switches

Description

Threaded mounting for tank-level signals

G1 float switches use a magnetic float to actuate a reed contact inside a stainless steel stem. The 1in threaded mounting provides a substantial tank connection, with BSP or NPT options selected to match the installation. Choose a single float for one sensing point or a double float for upper and lower level signals.

The standard float and stem are 304 stainless steel, with 316 stainless steel available by selection. Welded construction supports installation in water tanks, cooling systems, industrial reservoirs and compatible liquid-handling equipment.

Electrical and construction specifications

Parameter1A12A1
Maximum contact rating10VA50VA
Maximum switching voltage100VAC/DC220VAC/DC
Maximum switching current0.5A1.5A
Breakdown-voltage reference110VAC/DC300VAC/DC
Maximum contact resistance100mΩ100mΩ
Operating temperature−30–120°C−30–120°C
Enclosure protectionIP65IP65

Respect contact power, voltage and current limits simultaneously. Select the actual enclosure construction for any higher protection requirement. Use a receiving relay for solenoid valves or alarms and a relay plus a contactor matched to the pump for pump control.

Stainless steel magnetic float and retaining arrangement
A ring magnet in the float operates the reed contact inside the stem.
Laser-welded connection between a stainless steel stem and mounting fitting
The welded stem joint helps maintain the sealed construction.

Common dimensions

DimensionAll G1 single- and double-float models
L132mm
L228mm
L38mm
H315mm
H423mm
H528mm
Mounting thread1in BSP or NPT by selection

Model dimensions

Dimensions are in mm and follow the symbols in the downloadable single- and double-float drawings. Both configurations have L1=32, L2=28, L3=8, H3=15, H4=23 and H5=28. The drawing’s thread label “1寸” means 1in. Confirm BSP or NPT when ordering.

Single-float modelDouble-float modelH1H2
G1-100G1-100-2123100
G1-150G1-150-2173150
G1-200G1-200-2223200
G1-250G1-250-2273250
G1-300G1-300-2323300
G1-350G1-350-2373350
G1-400G1-400-2423400
G1-450G1-450-2473450

Custom stem lengths, float counts, double-float spacing, threads and cable lengths are available. Specify the required switching elevations separately from the overall assembly dimensions.

Contact logic and control operation

In the standard below-closed arrangement, the contact opens as the liquid rises and the float moves away from its reed-switch position. It closes when the liquid falls and the float returns. Reversing the float changes the closed-state orientation; check continuity in both positions before commissioning.

For a two-level filling system, the lower level provides the start signal and the upper level provides the stop signal. For drainage, the upper level provides the start signal and the lower level provides the stop signal. The receiving control circuit must implement the required operating sequence and use the actual switch wiring and relay terminal assignments.

External relay circuit

The two-level circuit uses a 14-pin relay with a self-holding auxiliary contact. Its 220VAC example requires a 220VAC-rated float option, a matching relay coil and the specified terminal arrangement.

Relay connectionFunction
10–13 jumperLive supply at 10 and coil terminal 13
11Neutral supply and float common
12–14 jumperAuxiliary contact common and coil terminal 14
14Start-signal lead
8Permit / stop-signal lead
6 and 7Switched load connections

Select the actual relay or contactor for the load rating. For filling, the lower switch starts operation and the upper switch stops it. For drainage, the upper switch starts operation and the lower switch stops it. Set the float orientation and signal assignment accordingly; the English circuit attachment shows both operating sequences.

Application and installation

Use with water, light oils, coolants and other liquids compatible with the selected stainless steel, seals and cable. Avoid heavy sludge and large floating debris that can obstruct travel. Confirm temperature, pressure, mounting direction, thread, stem length, cable and switching logic before ordering. Install with free float movement and test the complete control sequence before operation.