ESC Bent Stem Side Mount Float Level Switches

Description

Side-wall mounting with vertical float travel

ESC bent-stem switches mount through a tank wall while the float moves vertically on the internal stem. This arrangement suits tanks with limited access above the liquid. Single-float versions provide one level signal; double-float versions provide upper and lower signals for alarms, filling or drainage control.

The standard float and stem are 304 stainless steel, with 316 stainless steel available for specified applications. Laser-welded metal joints, epoxy sealing and a silicone mounting gasket protect the sensing assembly. Select the stem geometry and material for the liquid and installation.

Retaining clip around the stainless steel float stem
Retaining clips limit float travel around the fixed internal reed position.
Threaded mounting fitting with sealing washer and nuts
The threaded fitting and silicone gasket secure and seal the side-wall connection.

Current contact options

Parameter1A12A1
Maximum contact capacity10VA50VA
Maximum switching voltage100VAC/DC220VAC/DC
Maximum switching current0.5A1.5A
Breakdown-voltage reference110VAC/DC300VAC/DC
Maximum carrying current, contacts already closed1A3A
Maximum contact resistance100mΩ
Operating temperature−30–120°C

Respect voltage, current and contact-power limits simultaneously. Carrying current does not increase the permitted switching current. Use a receiving relay for alarm or valve control and a suitably rated contactor or motor starter for pump power.

Glass-encapsulated magnetic reed switches
The float magnet actuates a reed contact inside the stem.

Single-float sizes

Dimensions are in mm and use the symbols in the single-float drawing. The following common values apply to all 13 models.

L1H1H2H3H4Thread
282858516M10×1.5
Single-float modelL2, mmDrawing figure
ESC781078Figure 1: L2<200mm
ESC12210122
ESC20010200Figure 2: L2≥200mm
ESC30010300
ESC40010400
ESC50010500
ESC60010600
ESC70010700
ESC80010800
ESC90010900
ESC1000101000
ESC1100101100
ESC1200101200

Double-float sizes

The double-float drawing has its own dimension labels. The following common dimensions apply to all eight models in the table.

L1H1H2H3H4Thread
282816538M10×1.5
Double-float modelL2, mmL3, mm
ESC20010-2139200
ESC30010-2200300
ESC40010-2310400
ESC50010-2408500
ESC60010-2512600
ESC70010-2555700
ESC80010-2660800
ESC90010-2760900

ESC11510-2 is an additional double-float configuration with M10×1.5 mounting. Specify its complete dimensions and required sensing elevations when ordering. Stem length, float spacing, thread size, cable length and special mounting geometry can be customized.

Earlier 0.2A DC configurations

The ESC7810 and ESC11510-2 configurations described in manual VC-ESC-200407 use the following contact options. Select the actual ordered rating set before connecting the circuit.

Parameter1A1, 0.2A configuration2A1, 0.2A configuration
Maximum contact power10VA30VA
Switching voltage110VDC220VDC
Switching current0.2A, resistive load
Breakdown voltage200VDC300VDC
Temperature range−30–125°C
Float material304 stainless steel

Contact orientation and installation

The standard below-closed arrangement closes at the lower float position and opens as the float rises away. Reversing the float changes the closed-state orientation. Test each contact before commissioning. A single float typically has approximately 10mm of operating travel. Two sensing levels can provide a 30–50mm or larger control differential, depending on stem geometry, float spacing and the receiving circuit.

Install the bent stem so each float can rise and fall freely. The internal reeds have fixed positions; moving retaining clips does not relocate the sensing points. Select custom sensing elevations where needed. Clean water and compatible low-viscosity liquids are preferred. Keep floating debris, heavy sediment and sludge away from the moving floats, and specify temperature, pressure, mounting direction and electrical requirements for the complete assembly.