EM15-221 Mercury Cable Float Level Switches

Description

Low-voltage liquid-level indication

The EM15-221 combines a sealed mercury tilt switch with a polypropylene float and a suspended cable. Changes in liquid level tilt the float, moving mercury inside the contact element to provide upper- or lower-level signals. The approximately ±10° operating angle supports sensitive indication in tanks, reservoirs, pits and compatible industrial-liquid containers.

Use the signal with a suitable receiving controller or external relay. Multiple float switches can provide separate level inputs for pump interlocks, alarms or multi-point monitoring. The float circuit must stay within its 24VAC/DC and 0.5A limits.

Technical specification

ParameterSpecification
Switch elementMercury tilt switch
Operating voltage0–24VAC/DC
Maximum current0.5A
Working temperature0–80°C
Float housingPolypropylene
Cable constructionSilicone insulation with copper conductors
Conductor area options0.5mm² or 1.0mm²
Cable lengths5m, 10m or 20m; custom lengths available
Operating angleApproximately ±10°
Float-body density0.34g/cm³
Maximum pressure0.3MPa
Protection ratingIP65
Recommended level differenceGreater than 0.4m for stable operation
Sealed mercury switch element for float tilt detection
Mercury movement makes or breaks the signal contact as the float tilts.
Illustrated cable cross-section with insulated copper conductors
Choose the conductor area and cable length for the installation.

Conductor functions

ConductorFunction
BlackCommon
BlueLower-level signal for filling; closes to common at approximately −10°
BrownUpper-level signal for drainage; closes to common at approximately +10°

The switch retains its previous contact state between −10° and +10°. Select the required signal wire and fully insulate the unused conductor. For a larger load, use a relay and contactor arrangement that keeps the float contact circuit within its voltage and current limits.

Mounting and maintenance

Pass the cable through the recessed opening in the counterweight. Set the free length between float and weight to approximately 0.7 times the required high-to-low liquid-level difference. Provide clearance for unrestricted motion and check both switching states before service.

Use liquids compatible with the polypropylene housing, cable and sealed assembly. Isolate power before installation, keep cable joints dry and inspect the housing and insulation regularly. Stop using a damaged, deformed or leaking switch. The mercury contact element requires hazardous-waste handling at end of life.