Adjustable Stainless Steel Float Level Switches

Description

Adjustable float travel

These vertical float switches use screw-fastened collars to limit float travel along a stainless steel stem. Collar position and float spacing can be adjusted within the working region of the fixed internal reed switches. Specify the required sensing elevations when ordering a custom assembly, and test contact operation after any adjustment.

Single-float versions provide one level signal; double-float versions provide two signals for upper and lower level monitoring. The float and stem are 304 stainless steel as standard, with 316 stainless steel available. A threaded fitting and sealed cable entry support installation in water tanks, liquid vessels and compatible industrial equipment.

Float between two adjustable screw-fastened travel collars
The collars set the permitted float travel around the internal sensing position.
Cable gland above the hexagonal threaded mounting fitting
The cable gland seals the lead entry into the stem assembly.

Electrical and construction options

Parameter1A12A1
Maximum contact rating10VA50VA
Maximum switching voltage100VAC/DC220VAC/DC
Maximum switching current0.5A1.5A
Breakdown-voltage reference110VAC/DC300VAC/DC
Maximum contact resistance100mΩ
Operating temperature−30–120°C

Keep voltage, current and contact power within their limits simultaneously. The reed contact supplies a control signal to a relay, contactor interface or suitable input. Use a load-rated relay or contactor for pumps and solenoid valves.

ConfigurationLead insulationLevel signals
Single floatHigh-temperature silicone cable with sealed entryOne
Double floatPTFE leadsTwo
Stainless steel float and adjustable retaining collars
The stainless steel float moves between the retaining collars to operate a reed contact inside the stem.

Dimensions and models

The dimensions below are in mm and follow the symbols in the attached drawings. Common dimensions apply to every single- and double-float model listed here.

L1L2L3H1H2H4H5Thread
1427.581325925.5M10×1.5
Single-float modelH3, mm
ES10010100
ES20010200
ES30010300
ES40010400
ES50010500
ES60010600
ES70010700
ES80010800
ES90010900
ES1000101000
Double-float modelH3, mm
ES20010-2200
ES30010-2300
ES40010-2400
ES50010-2500
ES60010-2600
ES70010-2700
ES80010-2800
ES90010-2900
ES100010-21000
ES120010-21200
ES150010-21500
ES160010-21600

These model references identify the adjustable-collar construction. Select the stem length, sensing positions, thread, cable length, float count and material for the installation.

Contact logic and relay connection

In the standard below-closed arrangement, the contact closes as the float falls back to the reed position and opens as the float rises away. Reversing the float changes the operating logic. Check continuity at both ends of the permitted travel before connecting the control system.

The attached wiring drawing illustrates one float contact driving a 14-pin relay. It is a single-signal circuit; a double-float control system requires the intended upper and lower signals to be connected to its controller.

Connection in the relay exampleFunction
L to 10 and 13Live supply to load-contact common and relay coil
N to 11 and float lead 1Neutral supply and float return
Float lead 2 to 14Completes the relay-coil circuit when the float contact closes
Output terminals 6 and 7Switched load connections

Use a relay with the matching coil voltage and terminal arrangement. A 220VAC control circuit requires the 220VAC-rated contact option. Select the relay or contactor for the actual load and its starting current.

Installation

Provide unobstructed float movement and tighten the collars after adjustment. Match the stainless steel and cable to the liquid and temperature, and specify the tank pressure and mounting conditions. Water, light oil and compatible industrial liquids are typical applications; heavy sludge and debris can restrict movement. Disconnect power before wiring or adjustment, then test the complete level-control sequence.