ZVF510 Frequency Inverter

Description

Compact Drive for General and Specialized Motor Control

The ZVF510 is a compact frequency inverter for controlling three-phase motors from single-phase or three-phase AC supplies. Its book-style enclosure supports side-by-side installation, plate cooling and multi-axis mounting where cabinet space is limited.

  • Totally enclosed housing with an independent cooling air duct to separate airflow from electronic components.
  • Conformal coating on the drive board, an intelligent cooling fan, stall protection and slip-start support for demanding operating environments.
  • Built-in application macros and one-key parameter setup for common commissioning tasks.
  • Keypad speed setting, standard Modbus communication, V/F control, vector control, torque control and built-in PID regulation.

Applications

General-purpose applications include fans, pumps and assembly-line conveyors. Additional applications include logistics equipment, textile machinery, packaging machinery and music fountains, together with specialized uses such as constant-pressure water supply and engraving machines.

Model Code

The model code identifies the inverter family, design number, value type, motor power code, 220V or 380V voltage class, single-phase or three-phase supply, and whether an integrated IGBT or discrete module is used.

ZVF510 model code structure
ZVF510 model code showing the fields for series, design, type, motor power, voltage class, phase and power-module construction.

Input, Output and Power Range

Input supply Output Power range
Single-phase 200-240V Three-phase, 0 to input voltage 0.4-3.0kW
Three-phase 200-240V Three-phase, 0 to input voltage 0.4-5.5kW
Three-phase 360-440V Three-phase, 0 to input voltage 0.75-11kW

Outline and Mounting Dimensions

The drawing defines overall height and width as H and W, mounting dimensions as H1 and W1, enclosure depth as D, and mounting-hole diameter as d. Each enclosure size is repeated on every applicable model row for direct comparison.

ZVF510 outline and mounting dimensions
ZVF510 front and side outline drawing identifying H, H1, W, W1, D and mounting-hole diameter d.

Single-Phase 220V Models

Model Voltage Power (kW) Current (A) H (mm) H1 (mm) W (mm) W1 (mm) D (mm) d (mm) Figure
ZVF510-A0R4S2S 220V 0.4 2.4 146 136.5 72 63 105 φ4.5 Fig. 1
ZVF510-A0R7S2S 220V 0.75 4.5 146 136.5 72 63 105 φ4.5 Fig. 1
ZVF510-A1R5S2S 220V 1.5 7.0 146 136.5 72 63 105 φ4.5 Fig. 1
ZVF510-A2R2S2S 220V 2.2 10 146 136.5 72 63 105 φ4.5 Fig. 1
ZVF510-A3R0S2S 220V 3.0 11 182 172.5 87 78 127 φ4.5 Fig. 2

Three-Phase 220V Models

Model Voltage Power (kW) Current (A) H (mm) H1 (mm) W (mm) W1 (mm) D (mm) d (mm) Figure
ZVF510-A0R4T2S 220V 0.4 2.4 146 136.5 72 63 105 φ4.5 Fig. 1
ZVF510-A0R7T2S 220V 0.75 4.5 146 136.5 72 63 105 φ4.5 Fig. 1
ZVF510-A1R5T2S 220V 1.5 7.0 146 136.5 72 63 105 φ4.5 Fig. 1
ZVF510-A2R2T2S 220V 2.2 10 146 136.5 72 63 105 φ4.5 Fig. 1
ZVF510-A3R0T2SD 220V 3.0 11 182 172.5 87 78 127 φ4.5 Fig. 2
ZVF510-A4R0T2SD 220V 4.0 16 240 229 118 106 155 φ5.5 Fig. 3
ZVF510-A5R5T2SD 220V 5.5 20 240 229 118 106 155 φ5.5 Fig. 3

Three-Phase 380V Models

Model Voltage Power (kW) Current (A) H (mm) H1 (mm) W (mm) W1 (mm) D (mm) d (mm) Figure
ZVF510-A0R7T4S 380V 0.75 2.5 146 136.5 72 63 105 φ4.5 Fig. 1
ZVF510-A1R5T4S 380V 1.5 3.7 146 136.5 72 63 105 φ4.5 Fig. 1
ZVF510-A2R2T4S 380V 2.2 5.0 146 136.5 72 63 105 φ4.5 Fig. 1
ZVF510-A3R0T4S 380V 3.0 6.8 146 136.5 72 63 105 φ4.5 Fig. 1
ZVF510-A4R0T4SD 380V 4.0 9.0 182 172.5 87 78 127 φ4.5 Fig. 2
ZVF510-A5R5T4SD 380V 5.5 13 182 172.5 87 78 127 φ4.5 Fig. 2
ZVF510-A7R5T4SD 380V 7.5 17 240 229 118 106 155 φ5.5 Fig. 3
ZVF510-A011T4SD 380V 11 24 240 229 118 106 155 φ5.5 Fig. 3

Optional Keypad and Remote Control Cable

An optional keypad supports local operation, while the remote-control cable allows the keypad to be positioned away from the inverter.

ZVF510 optional keypad
ZVF510 optional keypad shown from the front and rear-side orientations.
ZVF510 remote keypad and cable
ZVF510 inverter connected to a remote keypad through the optional control cable.

Standard Wiring

The wiring layout identifies the AC input, three-phase motor output, braking-resistor terminals, relay output, analog input and output, external keypad connection, and RS485 serial communication terminals.

ZVF510 standard wiring diagram
ZVF510 standard wiring diagram for power, motor, braking resistor, relay, analog signals, external keypad and RS485 communication.

Input and Output Technical Data

Category Item Specification
Input Rated voltage and frequency Single-phase or three-phase 200-240VAC; three-phase 360-440VAC; 50/60Hz
Input Allowable working range Voltage fluctuation ±10%; voltage unbalance <3%; frequency fluctuation ≤±5%
Output Rated voltage Three-phase, 0 to input voltage (VAC)
Output Frequency 0-600Hz
Output Overload capacity 110% continuous; 150% for 1 minute; 180% for 5 seconds

Control Performance

Item Specification
Control modes V/F control, simple vector control, advanced vector control and torque control
Frequency resolution Digital setting: 0.1Hz; analog setting: maximum frequency ×0.1%
Frequency accuracy Digital setting: 0.1Hz; analog setting: within 0.2% of maximum output frequency
V/F characteristics Linear torque curve, square torque curve or a user-set V/F curve
Automatic current and voltage limiting Detects motor stator current and voltage during acceleration, deceleration and steady operation, then limits them within the allowable range.
Vector voltage-frequency characteristic Adjusts the output voltage-frequency ratio according to motor parameters.
Starting torque 100% rated torque at 5.0Hz in V/F control; 150% rated torque at 1.0Hz in vector control
Current and voltage suppression Full current closed-loop control with overcurrent and overvoltage suppression
Undervoltage suppression Uses the available residual energy to extend operation when grid voltage is low or fluctuating.
Slip compensation 0-100% setting range; adjusts output frequency according to motor load to reduce load-related speed variation
Carrier frequency 2.0-20.0kHz
Automatic voltage regulation Selectable dynamic stabilization, static stabilization or no voltage stabilization
Built-in PID Supports closed-loop process control such as pressure and flow regulation