TZ-8 Vertical Limit Switches

Series Part Number

Part Number: TZ-8 104
Explanation:

Series

TZ-8 - Vertical limit switch series

Actuator

104 - Plastic roller lever
105 - Metal roller lever
107 - Adjustable rod lever
108 - Adjustable lever with plastic roller
109 - Adjustable lever with metal roller
111 - Plunger
111M - Plunger with metal head
112 - Cross-wheel roller plunger
112M - Cross-wheel roller plunger with metal head
122 - Vertical-wheel roller plunger
122M - Vertical-wheel roller plunger with metal head
166 - Plastic rod with coil spring
167 - Coil spring
168 - Metal rod with coil spring
169 - Flexible whisker
108H - Adjustable lever with rubber roller

Cable entry

Blank - Rubber tail sleeve; no suffix is added to the model code

Description

Compact vertical switches with a choice of actuators

TZ-8 limit switches combine a metal housing, reinforced plastic cover and a rubber cable sleeve with a snap-action 1NO+1NC contact arrangement. Roller levers, adjustable rods, plungers and flexible spring actuators let the switch match the approach and travel of a moving machine part. Select the complete model by actuator geometry, available travel and required operating force.

The NO contact uses terminals 13-14 and the NC contact uses terminals 11-12. Direct opening applies only to the NC contact on the six lever models identified below. The spring and plunger models are not assigned that function.

Actuator selection and model codes

ModelHead codeActuatorNC direct opening
TZ-8104104Plastic roller leverYes
TZ-8105105Metal roller lever
TZ-8107107Adjustable rod lever
TZ-8108108Adjustable lever with plastic roller
TZ-8109109Adjustable lever with metal roller
TZ-8111111PlungerNot specified
TZ-8111M111MPlunger with metal head
TZ-8112112Cross-wheel roller plunger
TZ-8112M112MCross-wheel roller plunger with metal head
TZ-8122122Vertical-wheel roller plunger
TZ-8122M122MVertical-wheel roller plunger with metal head
TZ-8166166Plastic rod with coil spring
TZ-8167167Coil spring
TZ-8168168Metal rod with coil spring
TZ-8169169Flexible whisker
TZ-8108H108HAdjustable lever with rubber rollerYes

The fixed series identifier is TZ-8, followed directly by the complete head code. The rubber cable sleeve has no suffix: TZ-8104 is a complete example. The metal-head codes 111M, 112M and 122M are selection options; the operating-characteristic tables below apply only to the individually identified models.

General electrical and environmental characteristics

ParameterValue and condition
Contact arrangement1NO+1NC, snap action
Cable entryRubber tail sleeve; no ordering suffix
Operating speed5mm/s-0.5m/s
Electrical operating frequency30 operations/min
Initial contact resistance25mΩ maximum
Insulation resistance100MΩ minimum at 500VDC
Minimum applicable load24VDC, 10mA
Rated insulation voltage Ui380V
Rated impulse withstand voltage Uimp2.5kV
Conventional free-air thermal current Ith10A
Dielectric strength between open contacts of the same polarity1000VAC, 50/60Hz, for 1 minute
Dielectric strength between live and non-live metal parts1500VAC, 50/60Hz, for 1 minute
Dielectric strength between each terminal and ground
Vibration resistance10-55Hz, 1.5mm double amplitude
Shock resistance, mechanical durability1000m/s², approximately 100g
Shock resistance, malfunction300m/s², approximately 30g; coil-spring types excluded
Operating ambient temperature-20°C to +70°C, without icing
Relative humidityBelow 95%RH
Enclosure protectionIP65
Electrical durabilityTest load
More than 500,000 cycles240VAC, 3A, resistive
More than 300,000 cycles240VAC, 6A, resistive
More than 500,000 cycles250V, 6A, resistive

Durability values apply to the stated test conditions. Thermal current, switching current and utilization-category ratings describe different duties and are not interchangeable.

Switching ratings by load

All currents in the following table are in amperes. A dash means no rating is specified for that combination.

Rated voltageNoninductive loadInductive load
ResistiveLampInductiveMotor
NCNONCNONCNONCNO
125VAC61.50.7321
250VAC10.51.50.8
12VDC6343
24VDC
125VDC0.40.2———
50VDC
ContactMaximum surge current
NC24A
NO12A

Inductive-load ratings use a power factor of 0.4 for AC or a time constant below 7ms for DC. Lamp-load ratings assume inrush up to ten times steady current; motor-load ratings assume inrush up to six times steady current.

Operating force and travel

OF is maximum operating force; RF is minimum release force. PT is maximum pretravel unless a tolerance is given, OT is minimum overtravel, MD is maximum differential travel unless a tolerance is given, and TT is minimum total travel. OP is the operating position measured from the datum in the dimensional drawing. Angular and linear travel are listed separately.

Lever modelOFRFPTOTMDTTOP
TZ-81047.5N1N20°75°12°95°—
TZ-8105
TZ-8107
TZ-8108
TZ-8109
TZ-8108H
Plunger modelOFRFPTOTMDTTOP
TZ-81119N1N1.8mm4mm1mm5.5mm26±0.8mm
TZ-81121.5N37±0.8mm
TZ-8122
Flexible actuator modelOFRFAngular PTLinear PTOTAngular MDTTOP
TZ-81661.5N—15±5°——10±2°——
TZ-8167
TZ-8168Approximately 1.5N (150gf)—30mm—
TZ-81691.5N15±5°—10±2°

Apply force to flexible actuators within the outer third of their length, measured back from the tip. The 15±5° pretravel range has a 20° upper limit.

Dimensions and installation

Use the model-specific outline drawing in the attached catalog when setting the actuator approach and mounting position. The standard body has four Ø4.2mm mounting holes with 21±0.2mm horizontal and 56±0.2mm vertical spacing; the TZ-8108H drawing specifies a 56±0.3mm vertical spacing and a different base profile. Threaded holes are M5×0.8; the standard drawings specify at least 7.5mm thread depth.

Model groupActuator dimensions and adjustment
TZ-8104 / TZ-8105Ø18×6.5mm roller; 40mm overall head depth and 126.5mm overall height
TZ-8107Ø2.6×128mm rod; 30-100mm setting range
TZ-8108 / TZ-8109Ø18×6.5mm roller; R29.5-R72.5mm adjustment; 123.5-166.5mm overall height
TZ-8111Ø8.7mm metal plunger; 100.6mm overall height
TZ-8112 / TZ-8122Ø12.6×3.8mm metal roller; 112mm overall height; different roller orientation
TZ-8166 / TZ-8167173mm overall height; plastic rod on 166, exposed coil on 167
TZ-8168 / TZ-8169175mm overall height; metal rod on 168, flexible whisker on 169
TZ-8108HØ50×8.5mm rubber roller; R40-R80mm adjustment; 150.4mm illustrated height

Standards and category ratings

DesignationReferenced standardDocumentation
CCCGB/T 14048.5Request the applicable model documentation for the intended market
TUVEN 60947-5-1
CE
Utilization categoryRated operational current and voltage
AC-156A at 250VAC
DC-130.3A at 220VDC

These switches are intended for general industrial control. Applications involving personnel protection, nuclear or utility infrastructure, outdoor or chemically aggressive conditions, strong electromagnetic disturbance, fire or explosion hazards, military equipment or aerospace require a separately specified design and written application approval.