MCS 8KR Spring Cage Wire-Side Counterplugs

Series Part Number

Part Number: ULO - TB440 - 8KRMB - 5.0 - 02 P
Explanation:

Brand

Series Code

TB410 - 2.5mm; 8KR only
TB420 - 3.5mm; 8KR or 8KRMA
TB430 - 3.81mm; 8KR or 8KRMA
TB440 - 5.0mm; all six listed models
TB450 - 5.08mm; 8KR, 8KRC or 8KRMA
TB460 - 7.5mm; all six listed models
TB470 - 7.62mm; 8KR, 8KRC or 8KRMA

Counterplug Model

8KR - Plain; all seven pitches
8KRB - Extended latch; 5.0 or 7.5mm
8KRC - Retaining pegs; 5.0, 5.08, 7.5 or 7.62mm
8KRD - Pegs and latch; 5.0 or 7.5mm
8KRMA - Mounting flanges; all pitches except 2.5mm
8KRMB - Flanges and latch; 5.0 or 7.5mm

Pitch

2.5 - TB410
3.5 - TB420
3.81 - TB430
5.0 - TB440
5.08 - TB450
7.5 - TB460
7.62 - TB470

Poles

02–12 - TB410, 2.5mm
02–24 - All other listed pitches; two-digit count

Pole Suffix

Description

Wire-side counterplug selection

MCS 8KR counterplugs combine single-row spring cage wire termination with a shrouded pin interface. Wires enter the cage openings on the side opposite the mating interface, as shown in the outlines. These are wire-side connectors without PCB solder tails. Match the complete mating interface, pole count, keying and retention arrangement before selecting a counterpart.

PitchPlainLatch versionRetaining pegsPegs and latchMounting flangesFlanges and latchPoles
2.5mmTB410-8KR/2.5—————2-12
3.5mmTB420-8KR/3.5TB420-8KRMA/3.52-24
3.81mmTB430-8KR/3.81TB430-8KRMA/3.81
5.0mmTB440-8KR/5.0TB440-8KRB/5.0TB440-8KRC/5.0TB440-8KRD/5.0TB440-8KRMA/5.0TB440-8KRMB/5.0
5.08mmTB450-8KR/5.08—TB450-8KRC/5.08—TB450-8KRMA/5.08—
7.5mmTB460-8KR/7.5TB460-8KRB/7.5TB460-8KRC/7.5TB460-8KRD/7.5TB460-8KRMA/7.5TB460-8KRMB/7.5
7.62mmTB470-8KR/7.62—TB470-8KRC/7.62—TB470-8KRMA/7.62—

B and MB versions have the extended latch arrangement. C versions add retaining pegs; D combines the peg and latch arrangements. MA and MB add side mounting flanges. A dash identifies a configuration not listed in this series.

Electrical ratings and conductors

ModelsIEC overvoltage category / pollution degreeCurrentVoltageImpulse voltage
8KR/2.5III / 24A250V2.5kV
8KR and 8KRMA, 3.5mm and 3.81mm10A
8KR/5.0III / 2 and III / 312A4kV
8KRB, 8KRC, 8KRD, 8KRMA and 8KRMB, 5.0mmIII / 3
8KR/5.08III / 2
8KRC and 8KRMA, 5.08mmIII / 3
All 7.5mm and 7.62mm versions400V6kV
Pitch groupUL use group B currentUL use group B voltageUL wire rangeSolid wireFlexible wireFlexible wire with ferruleStrip length
2.5mm4A150V24-20AWG0.2-0.5mm²0.2-0.5mm²0.2-0.5mm²5-6mm
3.5mm and 3.81mm10A300V24-16AWG0.2-1.5mm²0.2-1.5mm²0.2-1.5mm²7mm
5.0mm, 5.08mm, 7.5mm and 7.62mm15A24-14AWG0.2-2.5mm²0.2-2.5mm²0.2-2.5mm²8-9mm

UL use groups C and D have no specified ratings for these models. IEC and UL values apply under their respective stated conditions; the UL current does not replace the IEC current.

Common propertySpecification
TerminationSpring cage, single row
Housing materialPA66, insulation material group I, UL94V-0
Contact pinsTin-plated brass
ProtectionIP20
Operating temperature-40°C to +105°C
Environmental complianceRoHS

2.5mm, 3.5mm and 3.81mm dimensions

Dimensions below are in mm. P or N in a drawing denotes pole count. Contact span is pitch × (P-1). Length formulas describe the indicated feature along the pole row; mounting centres and overall flange width are different references.

ModelSide-profile envelopeLength references along pole row
8KR/2.520.30 × 11.80Overall row length 2.5(P+1)
8KR/3.522.30 × 13.40Body 3.5P+1.40; mating opening 3.5P+0.30
8KRMA/3.5Body 3.5P+0.30; mounting centres 3.5P+8.80; overall flanges 3.5P+14.80
8KR/3.81Body 3.81P+1.40
8KRMA/3.81Mounting centres 3.81P+8.80; overall flanges 3.81P+14.80
8KR 2.5mm dimensions
TB410-8KR/2.5 plain counterplug outline and contact spacing.
8KR 3.5mm dimensions
TB420-8KR/3.5 plain counterplug outline.
8KRMA 3.5mm dimensions
TB420-8KRMA/3.5 flange arrangement and mounting-centre formula.
8KR 3.81mm dimensions
TB430-8KR/3.81 outline with pitch-dependent row length.
8KRMA 3.81mm dimensions
TB430-8KRMA/3.81 flange outline and mounting references.

5.0mm and 5.08mm dimensions

For the following formulas, s is the exact pitch: 5.0 or 5.08. Plain, B, C and D versions use a shroud length of sP+3.20 and a body length of sP+1.50. The plain version's interlock increases the indicated body extent to sP+2.00. MA versions use A=sP+3.20, D=A-0.20 and mounting-centre dimension E=D+5.80. These formulas apply only to configurations listed in the selection table.

ModelSide-profile envelopeMating-section widthMounting detail
8KR/5.0 and 8KR/5.0827.50 × 14.508.50Plain housing
8KRB/5.027.50 × 14.3011.40Extended latch
8KRC/5.027.50 × 14.508.50Peg projection 4.51; centre reference 12.15
8KRC/5.08Peg projection 4.50; centre reference 12.15
8KRD/5.011.50
8KRMA/5.0 and 8KRMA/5.088.50Slots 2.50; height reference 9.80
8KRMB/5.011.50Slot centres 5(P+1)+3.80; slots 2.50; height reference 9.80
8KR 5.0mm dimensions
TB440-8KR/5.0 plain housing and contact-row dimensions.
8KRB 5.0mm dimensions
TB440-8KRB/5.0 latch housing with 5.00mm contact pitch.
8KRC 5.0mm dimensions
TB440-8KRC/5.0 retaining-peg arrangement.
8KRD 5.0mm dimensions
TB440-8KRD/5.0 combined peg and latch arrangement.
8KRMA 5.0mm and 5.08mm dimensions
TB440-8KRMA/5.0 and TB450-8KRMA/5.08 share this flange drawing; use the formula for the selected pitch.
8KRMB 5.0mm dimensions
TB440-8KRMB/5.0 flange and latch dimensions.
8KR 5.08mm dimensions
TB450-8KR/5.08 plain housing with 5.08mm pitch.
8KRC 5.08mm dimensions
TB450-8KRC/5.08 retaining-peg arrangement and row-length formulas.

7.5mm and 7.62mm dimensions

For the following formulas, s is 7.5 or 7.62. Plain, B, C and D versions have a shroud length of s(P-1)+8.20 and body length of s(P-1)+6.50; the indicated interlock extent is s(P-1)+7.00. MA flange versions use A=5+s(P-1)+3.20, D=A-0.20 and mounting-centre dimension E=D+5.80. MB/7.5 specifies a slot-centre distance of 7.5(P-1)+13.80.

ModelSide-profile envelopeMating-section widthMounting detail
8KR/7.5 and 8KR/7.6227.50 × 14.508.40Plain housing
8KRB/7.511.50Extended latch
8KRC/7.5 and 8KRC/7.628.40Peg projection 4.50; centre reference 12.15
8KRD/7.511.50
8KRMA/7.5 and 8KRMA/7.628.50Slots 2.50; height reference 9.80
8KRMB/7.511.50
8KR 7.5mm dimensions
TB460-8KR/7.5 plain counterplug outline.
8KRB 7.5mm dimensions
TB460-8KRB/7.5 latch housing with 27.50mm overall side-profile length.
8KRC 7.5mm dimensions
TB460-8KRC/7.5 retaining pegs and mounting references.
8KRD 7.5mm dimensions
TB460-8KRD/7.5 retaining pegs with the extended latch arrangement.
8KRMA 7.5mm and 7.62mm dimensions
TB460-8KRMA/7.5 and TB470-8KRMA/7.62 flange drawing with separate pitch formulas.
8KRMB 7.5mm dimensions
TB460-8KRMB/7.5 combined mounting flange and latch outline.
8KR 7.62mm dimensions
TB470-8KR/7.62 outline, 7.62mm contact pitch and pole-dependent length.
8KRC 7.62mm dimensions
TB470-8KRC/7.62 retaining-peg outline and A, B, C length relationships.

Ordering and installation

Specify the complete model and pole count from the selection table. The model drawing uses XXP for pole count. Prepare conductors to the listed strip length and select the solid, flexible or ferruled conductor range as applicable. Use the exact model's mounting dimensions, retention geometry and contact arrangement to check the intended installation.