H2MK 100A and 200A Modular Power Inserts

Series Part Number

Part Number: ULO - HD09 - H2MK - 001.1 - M ( 25 - 40 mm² )
Explanation:

Manufacturer

ULO - ULO Electronics

Product Code

HD09 - Fixed product code for the listed H2MK modules

Module Family

H2MK - H2MK power module

Configuration

001.1 - One contact, axial screw, 25-40mm²; use M or F and append (25-40mm²)
001.2 - One contact, axial screw, 40-70mm²; use M or F and append (40-70mm²)
002.1 - Two contacts, axial screw, 10-25mm²; use M or F and append (10-25mm²)
002.2 - Two contacts, axial screw, 16-35mm²; use M or F and append (16-35mm²)
001 - One contact, crimp, 25-70mm²; use MC or FC and omit the entire parenthesized range
002 - Two contacts, crimp, 10-35mm²; use MC or FC and omit the entire parenthesized range

Insert Version

M - Male axial screw insert, configurations ending .1 or .2
F - Female axial screw insert, configurations ending .1 or .2
MC - Male crimp insert, configurations 001 or 002 only
FC - Female crimp insert, configurations 001 or 002 only

Range Minimum

25 - Lower conductor limit in mm², configuration 001.1 only
40 - Lower conductor limit in mm², configuration 001.2 only
10 - Lower conductor limit in mm², configuration 002.1 only
16 - Lower conductor limit in mm², configuration 002.2 only
Blank - Omit for crimp configurations 001 or 002

Range Maximum

40 - Upper conductor limit in mm², configuration 001.1 only
70 - Upper conductor limit in mm², configuration 001.2 only
25 - Upper conductor limit in mm², configuration 002.1 only
35 - Upper conductor limit in mm², configuration 002.2 only
Blank - Omit for crimp configurations 001 or 002

Range Unit

mm² - Conductor area unit in axial screw model designations
Blank - Omit the range, its punctuation and units for crimp configurations 001 or 002

Description

H2MK modular power connections

H2MK inserts occupy two module positions. One-contact versions are rated 200A; two-contact versions are rated 100A. Axial screw models use different conductor ranges within the same outline, while crimp models have separate contact carriers. All models have no PE contact.

Model selection

ModelGenderContactsCurrentTerminationConductor rangeWire rangeStrip length
ULO-HD09-H2MK-001.1-M(25-40mm²)Male1200AAxial screw25-40mm²4-1AWG16mm
ULO-HD09-H2MK-001.1-F(25-40mm²)Female
ULO-HD09-H2MK-001.2-M(40-70mm²)Male40-70mm²1-2/0AWG
ULO-HD09-H2MK-001.2-F(40-70mm²)Female
ULO-HD09-H2MK-001-MCMaleCrimp25-70mm²2-0AWG22.5mm
ULO-HD09-H2MK-001-FCFemale
ULO-HD09-H2MK-002.1-M(10-25mm²)Male2100AAxial screw10-25mm²8-4AWG13mm
ULO-HD09-H2MK-002.1-F(10-25mm²)Female
ULO-HD09-H2MK-002.2-M(16-35mm²)Male16-35mm²6-2AWG
ULO-HD09-H2MK-002.2-F(16-35mm²)Female
ULO-HD09-H2MK-002-MCMaleCrimp10-35mm²8-2AWG
ULO-HD09-H2MK-002-FCFemale

Metric and AWG ranges are separate selection entries. For the single-contact crimp version, the listed AWG range is 2AWG through 0AWG. Choose the contact and termination to suit the actual conductor.

Axial screw tightening torque

Contact arrangementConductor cross sectionTorqueApplicable axial screw variant
One contact25mm²8N·m001.1-M / 001.1-F
35mm²
50mm²9N·m001.2-M / 001.2-F
70mm²10N·m
Two contacts10mm²6N·m002.1-M / 002.1-F
16mm²002.1 and 002.2, male or female
25mm²7N·m
35mm²8N·m002.2-M / 002.2-F

Apply each torque entry only to the listed conductor cross section and matching terminal range. The single-contact axial screw drawings also show heat-shrink tubing over the conductor connection area.

Electrical and material specifications

ParameterSpecification
Module widthTwo module positions
PE contactNo
Rated voltage1000V
Rated impulse voltage8kV
Pollution degree3
Rated voltage according to UL/CSA600V
Insulation resistance≥10000MΩ
Contact resistance, single-contact axial screw≤0.2mΩ
Contact resistance, all crimp and two-contact axial screw≤0.3mΩ
Connection standardsDIN EN 60664-1; DIN EN 61984
Insert materialPolycarbonate
ColourLight grey, RAL 7032
Contact materialCopper alloy
Contact finishSilver plated; axial screw contacts have a hard silver finish
FlammabilityUL94V-0
Limiting temperature-40°C to +125°C
Mechanical working life≥500 mating cycles
RoHSComplies with applicable exemptions

Outline comparison

ConfigurationWidthOverall cross-profileMale lengthFemale length
001.1 / 001.2 axial screw29.3mm34.2mm54.5mm59.9mm
001 crimp29.4mm56.2mm61.7mm
002.1 / 002.2 axial screw29.3mm49.2mm50.8mm, plus 1.4mm reference projection
002 crimp52mm54.5mm

Single-contact axial screw dimensions

H2MK 001.1 male axial screw dimensions
001.1-M, 25-40mm²: male outline and heat-shrink tubing placement. Dimensions in mm.
H2MK 001.1 female axial screw dimensions
001.1-F, 25-40mm²: female contact profile and conductor connection end. Dimensions in mm.
H2MK 001.2 male axial screw dimensions
001.2-M, 40-70mm²: male outline with the larger conductor range marking. Dimensions in mm.
H2MK 001.2 female axial screw dimensions
001.2-F, 40-70mm²: female outline and heat-shrink tubing detail. Dimensions in mm.

Single-contact crimp dimensions

H2MK 001 male crimp dimensions
001-MC: single-contact male crimp carrier with 56.2mm overall length. Dimensions in mm.
H2MK 001 female crimp dimensions
001-FC: single-contact female crimp carrier with 61.7mm overall length. Dimensions in mm.

Two-contact axial screw dimensions

H2MK 002.1 male axial screw dimensions
002.1-M, 10-25mm²: two-contact male insert and contact numbering. Dimensions in mm.
H2MK 002.1 female axial screw dimensions
002.1-F, 10-25mm²: female insert with the additional 1.4mm reference projection shown separately. Dimensions in mm.
H2MK 002.2 male axial screw dimensions
002.2-M, 16-35mm²: male outline and conductor range marking. Dimensions in mm.
H2MK 002.2 female axial screw dimensions
002.2-F, 16-35mm²: female outline, contact numbering and reference projection. Dimensions in mm.

Two-contact crimp dimensions

H2MK 002 male crimp dimensions
002-MC: two-contact male crimp carrier, 52mm overall length. Dimensions in mm.
H2MK 002 female crimp dimensions
002-FC: two-contact female crimp carrier, 54.5mm overall length. Dimensions in mm.

Use the individual outline and contact arrangement when selecting the frame, housing and mating parts. Two-module occupancy alone does not identify the complete connector assembly.