CSA Vertical Limit Switches

Series Part Number

Part Number: CSA - 021M
Explanation:

Series

CSA - Vertical limit switch series

Actuator

001 - Flat plunger
002 - Vertical roller plunger
003 - Transverse roller plunger
012 - Roller with metal bracket
021 - Resin roller lever
021M - Metal roller lever
031 - Adjustable resin roller lever
031M - Adjustable metal roller lever
041 - Large rubber roller lever
051 - Adjustable large rubber roller lever
061 - Flexible whisker
071 - Plastic rod coil spring
081 - Coil spring

Description

Mechanical position detection

CSA vertical limit switches combine cast aluminum and reinforced plastic construction with a double-spring contact mechanism and snap-action 1NO+1NC contacts. The IP66 enclosure has three M18×1.5 cable-entry positions. Choose a plunger, bracket roller, rotary lever or flexible spring head to suit the moving target and the available operating travel.

Model selection

ModelActuatorWorking dimensions
CSA-001Flat metal plungerØ9mm plunger; head dimension 29.7±0.2mm
CSA-003Transverse roller plungerØ12.6×3.8mm metal roller; head dimension 49.5mm
CSA-021Fixed resin roller leverØ18×6.5mm roller
CSA-021MFixed metal roller lever
CSA-031Adjustable resin roller leverØ18×6.5mm roller; radius 29.5–72.5mm
CSA-031MAdjustable metal roller lever
CSA-012Roller with metal bracketØ20×6.5mm metal roller; head dimension 53.08mm
CSA-041Fixed large rubber roller leverØ50×8mm roller
CSA-051Adjustable large rubber roller leverØ50mm roller; radius 29.5–72.5mm
CSA-061Flexible whiskerØ1.5mm stainless tip; Ø6.5mm spring
CSA-071Plastic rod coil springØ3.2mm resin rod; Ø6.5mm spring
CSA-081Coil springØ6.5mm spring with Ø1.5mm stainless wire

The common body is 57.6mm wide and 26.8±0.8mm deep. Mounting drawings show 38±0.2mm upper and 52mm lower horizontal dimensions, a 56.7mm vertical dimension and Ø5mm holes. Flexible heads have a 141mm head dimension. Use the individual drawings for mounting geometry, offsets and the full operating envelope.

Ordering code

CSA-021M consists of the CSA series identifier, a hyphen and the complete actuator code 021M. Retain the leading zeros; M is part of the actuator code for metal roller versions. CSA-002 is an additional vertical roller-plunger ordering option.

SegmentCodeMeaning
SeriesCSAVertical limit switch family
Actuator001Flat plunger
002Vertical roller plunger
003Transverse roller plunger
012Roller with metal bracket
021Resin roller lever
021MMetal roller lever
031Adjustable resin roller lever
031MAdjustable metal roller lever
041Large rubber roller lever
051Adjustable large rubber roller lever
061Flexible whisker
071Plastic rod coil spring
081Coil spring

Electrical and environmental characteristics

ParameterValue
Contact arrangement1NO+1NC, snap action; NO terminals 13–14, NC terminals 11–12
Operating speed5mm/s–0.5m/s
Electrical switching frequency30 operations/min
Initial contact resistance25mΩ maximum
Insulation resistance100MΩ minimum at 500VDC
Minimum load24VDC, 10mA
Rated insulation voltage Ui380V
Rated impulse withstand voltage Uimp4kV
Conventional thermal current Ith10A
Enclosure protectionIP66
Vibration10–55Hz; 1.5mm double amplitude
Shock, mechanical durability1,000m/s²
Shock, malfunction resistance300m/s²
Operating temperature-20°C to +70°C, no icing
HumidityBelow 95%RH
Dielectric test locationTest voltageFrequency and duration
Between open terminals of the same polarity1,000VAC50/60Hz for 1 minute
Between current-carrying and non-current-carrying metal1,500VAC
Between each terminal and ground
Resistive-load test conditionElectrical endurance
240VAC, 3AMore than 500,000 operations
240VAC, 6AMore than 300,000 operations
250VAC, 6AMore than 500,000 operations

Endurance figures are lower limits at the stated loads, rather than interchangeable estimates of installed service life.

Load ratings

VoltageNon-inductive loadsInductive loads
ResistiveLampInductiveMotor
NCNONCNONCNONCNO
125VAC6A1.5A0.7A3A2A1A
250VAC6A1A0.5A3A1.5A0.8A
12VDC6A3A4A3A
24VDC
125VDC0.4A0.2A———
50VDC

These are steady-state current ratings. Inductive loads use an AC power factor of 0.4 or a DC time constant below 7ms. Lamp loads assume inrush up to ten times running current; motor loads assume six times running current. A dash indicates no stated rating.

ContactMaximum inrush current
NC24A
NO12A
Utilization categoryRated currentRated voltage
AC-156A250V
DC-130.3A220V
Declared conformity referenceStandard
CCCGB/T14048.5
CEEN60947-5-1

Obtain configuration-specific documentation where certification evidence is required.

Operating characteristics

OF is maximum operating force; RF is minimum release force. PT and MD are maximum pretravel and movement differential. OT and TT are minimum overtravel and total travel. Trigger position TP has a ±10% tolerance. Observe the units for each head: linear tip travel and angular movement are different quantities.

ModelsOFRFPTTP ±10%MDOTTTActuator conversion angle
CSA-001, CSA-003, CSA-0128N4N1.8mm2mm1.2mm4mm5.8mm—
CSA-021, CSA-021M, CSA-031, CSA-031M, CSA-041, CSA-0514N1N20°22.5°10°75°95°22.5°
CSA-0611.5N0.5N30mm22.5°14°20mm50mm—
CSA-071, CSA-08122.5°

Installation and application

Match the actuator to the target path, leave sufficient overtravel and secure the body using the model-specific mounting drawing. Maintain cable-entry sealing to preserve the enclosure protection. Select the contact load using the applicable resistive, lamp, inductive, motor or utilization-category rating.

These industrial components require separate application assessment for personnel protection, long-term high-reliability systems, harsh outdoor or chemical environments, explosive atmospheres, nuclear, aerospace and military service.