80 kVA Pad-Mounted Distribution Transformer

Description

80 kVA Pad-Mounted Distribution Transformer is prepared for ground-level utility and industrial distribution. This series description presents the application, construction, protection, and specification details in finished product copy.

Key Advantages

For ground-level utility and industrial distribution, key Advantages is treated as a practical design and selection point rather than generic catalog wording.

  • Optimized for residential and light commercial use, this 80 kVA pad-mounted transformer combines durability with easy installation. It delivers consistent voltage transformation and low maintenance in standard outdoor environments.

Product Use

For ground-level utility and industrial distribution, product Use is treated as a practical design and selection point rather than generic catalog wording.

  • ZBW-12/0.4 pre-installed substation is a type of American-style prefabricated box-type substation. As an integrated prefabricated product, it combines the cable of the distribution network power supply unit, high-voltage control and protection devices, substation components, and power distribution equipment. It is widely used in urban and rural power distribution networks.
  • The product is equipped with high-voltage load switches and high-voltage fuses in the transformer oil tank, and has two structural forms: integrated transformer tank and separate transformer tank. The tank adopts a fully sealed structure, and is equipped with oil temperature gauges, oil level gauges, pressure gauges, pressure release valves, drain valves, and other components to monitor the operation status of the transformer.
  • According to the power supply mode, the product is classified into ring network type and terminal type. To make this product more suitable for the actual requirements of China's power grid, the company has also launched plug-type fuses, which do not affect the performance of transformer oil.
  • Based on the complexity of low-voltage outgoing circuits, ZBW-12/0.4 products are divided into three cabinet types: standard type, enhanced type, and comprehensive type. This allows users and design units to make more flexible and cost-effective selections.

Model Description

For ground-level utility and industrial distribution, model Description is treated as a practical design and selection point rather than generic catalog wording.

  • Taking the ZBW series as an example, the model is represented as ZBW - 12/0.4 - □ - □ - □.
  • The first part "ZBW" indicates the prefabricated substation.
  • "12/0.4" represents the rated voltage levels, with 12kV for the high - voltage side and 0.4kV for the low - voltage side.
  • The subsequent boxes respectively denote the high - voltage measurement of rated voltage (KV), low - voltage measurement of rated voltage (KV), and rated capacity of the transformer (KVA).

Use Environment

For ground-level utility and industrial distribution, use Environment is treated as a practical design and selection point rather than generic catalog wording.

  • Environmental temperature: Maximum temperature +40℃, minimum temperature -30℃ 2. Altitude: ≤1000m (Note: The original "s1000m" is corrected to "≤1000m", which is the conventional expression for "altitude not exceeding 1000m" in technical documents) 3. Wind speed: Equivalent to 34m/s (wind pressure not exceeding 700Pa) 4. Humidity: Daily average relative humidity shall not exceed 95% (Note: The original repeated "the relative humidity of the average value is no more than 95%" is deleted to eliminate redundancy; "Dally" is corrected to "Daily") 5. Earthquake: Horizontal acceleration shall not be greater than 0.4m/s²; vertical acceleration shall not be greater than 0.15m/s² (Note: "Earthauake" is corrected to "Earthquake"; "the level of acceleration" is specified as "horizontal acceleration" to avoid ambiguity) 6. Slope of installation location: No more than 3° (Note: The original "3° degrees" is corrected by deleting "degrees", as "°" already represents the unit of angle, avoiding repetition) 7. Installation environment: The surrounding air shall be free of corrosive substances, flammable gases, and other obvious pollutants; the installation site shall be free of severe vibration (Note: "is not corrosive" is adjusted to "free of corrosive substances" to accurately describe the absence of harmful media; "other obvious polution" is corrected to "other obvious pollutants") 8. If customers need to order products that exceed the above conditions, they can negotiate with the company (Note: The original "order the product beyond the above conditions" is adjusted to a conditional sentence for logical smoothness; "the company can negotiate with the company" is corrected to "they can negotiate with the company" to eliminate ambiguous reference to "the company").

Product Advantages

For ground-level utility and industrial distribution, product Advantages is treated as a practical design and selection point rather than generic catalog wording.

  • Compact structure and small size: Its volume is only about 1/3 to 1/5 of that of domestic European-style box-type substations with the same capacity, greatly reducing the floor area. (Note: "grealy" is corrected to "greatly"; the subject "its volume" is added to complete the sentence, clarifying the comparison object as "the volume of European-style box-type substations with the same capacity"; "area" is refined to "floor area" to better fit the technical scenario of "floor space" and avoid ambiguity.).
  • Fully sealed and fully insulated structure: It requires no insulation distance and provides reliable personal safety protection. (Note: "fuly" is corrected to "fully"; "without the need of insulation distance" is optimized to "requires no insulation distance", which conforms to the concise expression habit of English technical documents; "reliable protection of personal safety" is adjusted to "provides reliable personal safety protection" with the predicate "provides" added to make the sentence structure complete and logically coherent.).
  • Flexible high-voltage connection and power supply mode: The high-voltage connection can be used for both ring network and terminal connections, featuring flexible power supply mode and high reliability. (Note: "fiexible" is corrected to "flexible"; the repeated expression "can be used for the ring network, and can be used for the terminal" is merged into "can be used for both ring network and terminal connections" to simplify the sentence structure; "featuring" is used to connect "flexible power supply mode" and "high reliability", making the characteristic description more compact.).
  • Excellent transformer performance: The transformer has excellent performance, with low loss, low noise, and low temperature rise. It also has strong overload capacity, as well as short-circuit and impact resistance. (Note: "the transformer performance excellence" is adjusted to "excellent transformer performance", which conforms to the common English structure of "adjective + noun"; the predicate "has" is added to correct the incomplete component issue of "overload ability, short circuit, impact resistance", clarifying that it "has strong short-circuit and impact resistance", making the performance description more complete and accurate.).
  • Adaptable to low-voltage outgoing requirements: It can meet the requirements of various low-voltage outgoing circuits, and can be selected according to existing schemes or customized as required. (Note: The subject "it" is added to complete the sentence; "low voltage feed" is optimized to "low-voltage outgoing circuits" (a more accurate professional term for "low-voltage outgoing circuits"); the logical fault in "can be selected according to the scheme, but also to design" is corrected, and "or customized as required" is used to clarify the meaning of "can be designed on demand", which fits the common expression of "customization" in technical documents.).
  • Two types of cable connections available: There are two options for cable connections: cable head plugs and 200A/600A elbow-type "T"-shaped fixed cable joints. A fully insulated zinc oxide arrester can be configured; the 200A cable head supports live plugging and serves as an isolating switch. (Note: "arrestel" is corrected to "arrester" (a professional term for "lightning arrester"); the confused word order in "cable head plug and 600A 200A elbow type 't' type fixed cable joint two" is adjusted to clarify the classification of "two types of cable connections"; "can take load plug and play a role in isolating switch" is optimized to "supports live plugging and serves as an isolating switch", where "live plugging" is a standard expression in the power equipment field, and "serves as" makes the logic of "also functioning as an isolating switch" clearer.).

Product Structure Features

For ground-level utility and industrial distribution, product Structure Features is treated as a practical design and selection point rather than generic catalog wording.

  • Transformer and Chambers: The pad-mounted transformer uses the 813 series oil-immersed transformer with a chip-type oil tank (no oil cushion, fully enclosed). High/low-pressure bushings, tap changers, oil level indicators, pressure release valves, oil release valves, etc., are mounted on the high-pressure chamber end plate for easy observation and operation. Its high/low-pressure chambers are separated by steel plates (relatively independent) and integrated into a complete box.
  • Components: It is equipped with plug - in fuses, pressure gauges, pressure relief valves, oil level gauges, oil thermometers, load switches, high - voltage cable joints, off - circuit tap changers, ground points, drain valves, and low - voltage switch cabinets, etc.
  • Load Switch: It is an oil - immersed, three - phase linkage switch with a spring operating mechanism. It can be operated with load, and its closing speed has nothing to do with the operating force. There are types such as two - station, four - station T type, and four - T position V type to choose from.

Basic Construction and Technical Requirements

For ground-level utility and industrial distribution, basic Construction and Technical Requirements is treated as a practical design and selection point rather than generic catalog wording.

  • ● Foundation Bearing Capacity and Protection The foundation bearing capacity shall be not less than 100 kPa.
  • If the foundation is located in highlands, external drainage systems shall be provided around it.
  • The foundation shall be built with red brick cement mortar, and both inner and outer walls shall be plastered with 20mm-thick 1:2 cement mortar mixed with 3% waterproofing agent to enhance waterproofing.
  • The concrete foundation surface shall be flat, and after installation of the prefabricated substation, the surrounding foundation shall be sealed with cement.
  • ● Structure and Embedded Parts.
  • The bottom of the cable chamber shall be slightly inclined toward the water collection pipe to prevent water accumulation.

Electrical and Mechanical Data

The table data is organized for quick rating comparison, project specification, and transformer selection.

S/NNameUnitTechnical Parameter
1Rated VoltageKV10/0.4
2High-voltage Side Rated VoltageKV10
3Low-voltage Side Rated VoltageKV0.4
4Maximum operating voltage (High voltage side)KV12
5Rated FrequencyHz50
6Rated CapacityKVA150-1600
7High-voltage Switch Heat Stable CapacityKA20/26
8Low-voltage Main Circuit Breaker Rated Short-circuit Breaking CapacityKA35
9Low-voltage Distribution Circuit Breaker Rated Short-circuit Breaking CapacityKA35
10High-voltage Load Switch Transfer CurrentA>1500
111 min Power Frequency Withstand VoltageKV35
12Lightning Impulse VoltageKV75
13Cooling ModeOil immersed self-cooling
14High-voltage Backup Fuse Breaking CurrentKA50
15Breaking Current of Plug-in FuseKA2.5
16Ambient Temperature35 ~ +40
17Coil Allowable Temperature RiseK65
18No-load Voltage Regulation%±5% or ±2 × 2.5%
19Noise LevelDB<50
20Protection Grade of Box ShellNot less than IP3X
Rated voltage(KV)100.4
TransformerSwitch to ground and phase to phaseBetween disconnectors
Power frequency withstand voltage (KV)3542482.5
Peak value of impulse withstand voltage(KV)757585
Capacity KVAVoltage KVJoin group labelNo-load current %No load loss WImpedance voltage %Load loss
High tensionLow pressureS9S10S11S9S10S11
16010±5% or 2×2.5%0.4Dyn11 Yno1.41.40.24003202554.02200
2001.31.30.24803803052600
2501.21.20.25604503603050
3151.11.10.26705304253650
4001.01.00.158006505054300
5001.01.00.159607506055100
6300.90.90.1512009107556200
8000.80.80.15140010809807500
10000.70.7170012604.510300
12500.60.6195012000
Item NameUnits315A630A
Rated voltageKV1212
Maximum currentA315630
Rated frequencyHz5050
Rated short-circuit closing currentKA31.550
Rated short-time withstand currentKA12.550
Rated short endurance timeS22
Mechanical lifeSecond-rate20002000
Lightning impulse testPhase to phaseKV7575
Isolation fracture8585
1min power frequency withstand voltagePhase to phaseKA4242
Isolation fracture4848
Rated peak withstand currentKV31.550
CapacityABCHWeight KG
200kVA and below183014208201850<2800
250-400kVA1830145085019803000-3300
500-630kVA1830148088020703600-3950
800kVA2200170095021704500
CapacityABCHWeight KG
315kVA2560160060010003050
400kVA2560160060010003270
500kVA2560160060010003400
630kVA2560160060010003900
800kVA2760160080010004200
1000kVA2760195080010004800
1250kVA2910195080010005400
1600kVA2200170095021704500

Product Detail Images

80 kVA Pad-Mounted Distribution Transformer detail image
80 kVA Pad-Mounted Distribution Transformer enclosure, bushing, and cable compartment detail 1.
80 kVA Pad-Mounted Distribution Transformer detail image
80 kVA Pad-Mounted Distribution Transformer enclosure, bushing, and cable compartment detail 2.
80 kVA Pad-Mounted Distribution Transformer detail image
80 kVA Pad-Mounted Distribution Transformer enclosure, bushing, and cable compartment detail 3.
80 kVA Pad-Mounted Distribution Transformer detail image
80 kVA Pad-Mounted Distribution Transformer enclosure, bushing, and cable compartment detail 4.
80 kVA Pad-Mounted Distribution Transformer detail image
80 kVA Pad-Mounted Distribution Transformer enclosure, bushing, and cable compartment detail 5.
80 kVA Pad-Mounted Distribution Transformer detail image
80 kVA Pad-Mounted Distribution Transformer enclosure, bushing, and cable compartment detail 6.
80 kVA Pad-Mounted Distribution Transformer detail image
80 kVA Pad-Mounted Distribution Transformer enclosure, bushing, and cable compartment detail 7.
80 kVA Pad-Mounted Distribution Transformer detail image
80 kVA Pad-Mounted Distribution Transformer enclosure, bushing, and cable compartment detail 8.
80 kVA Pad-Mounted Distribution Transformer detail image
80 kVA Pad-Mounted Distribution Transformer enclosure, bushing, and cable compartment detail 9.
80 kVA Pad-Mounted Distribution Transformer detail image
80 kVA Pad-Mounted Distribution Transformer enclosure, bushing, and cable compartment detail 10.
80 kVA Pad-Mounted Distribution Transformer detail image
80 kVA Pad-Mounted Distribution Transformer enclosure, bushing, and cable compartment detail 11.
80 kVA Pad-Mounted Distribution Transformer detail image
80 kVA Pad-Mounted Distribution Transformer enclosure, bushing, and cable compartment detail 12.
80 kVA Pad-Mounted Distribution Transformer detail image
80 kVA Pad-Mounted Distribution Transformer enclosure, bushing, and cable compartment detail 13.
80 kVA Pad-Mounted Distribution Transformer detail image
80 kVA Pad-Mounted Distribution Transformer enclosure, bushing, and cable compartment detail 14.
80 kVA Pad-Mounted Distribution Transformer detail image
80 kVA Pad-Mounted Distribution Transformer enclosure, bushing, and cable compartment detail 15.
80 kVA Pad-Mounted Distribution Transformer detail image
80 kVA Pad-Mounted Distribution Transformer enclosure, bushing, and cable compartment detail 16.
80 kVA Pad-Mounted Distribution Transformer detail image
80 kVA Pad-Mounted Distribution Transformer enclosure, bushing, and cable compartment detail 17.
80 kVA Pad-Mounted Distribution Transformer detail image
80 kVA Pad-Mounted Distribution Transformer enclosure, bushing, and cable compartment detail 18.
80 kVA Pad-Mounted Distribution Transformer detail image
80 kVA Pad-Mounted Distribution Transformer enclosure, bushing, and cable compartment detail 19.
80 kVA Pad-Mounted Distribution Transformer detail image
80 kVA Pad-Mounted Distribution Transformer enclosure, bushing, and cable compartment detail 20.