5KH and 5KHM 7.62mm Screw Terminal Plugs

Series Part Number

Part Number: ULO - TB40 - 5KHM / 7.62 - 02 P - 4 000A
Explanation:

Brand

ULO - Product brand

Series Code

TB40 - 5KH screw terminal plug series

Model

5KH - Plain ends
5KHM - End flanges with M3 fixing screws

Pitch

7.62 - 7.62mm

Positions

02-12 - 2-12 poles; use a two-digit code

Position Unit

P - Poles

Color

1 - Gray
2 - Blue
3 - Black
4 - Green
5 - Orange
6 - Red
7 - Transparent
8 - Yellow
9 - White

Product Version

000A - Standard product

Description

7.62mm plugs with screw-operated conductor cages

The 5KH and 5KHM provide a single row of screw-connected wiring points at 7.62mm pitch. Both models cover 2–12 poles. Select 5KH for plain ends or 5KHM for end fixing screws; the mating interface and available installation space must match the complete model.

ModelSeries codePitchRowsPolesEnd arrangement
5KH/7.62TB407.62mm12–12Plain ends
5KHM/7.62End flanges with M3 fixing screws

Electrical ratings by condition

ModelsOvervoltage categoryPollution degreeIEC currentRated voltageImpulse voltage
Both modelsIII341A800V6kV
21000V
II
ModelUL use group BUL use group CUL use group DWire range
5KH/7.6241A, 300VNot specified5A, 600V24–8AWG
5KHM/7.6240A, 300V

Keep the model and rating conditions together: the 5KHM UL group B current is 40A, while its IEC current is 41A.

Conductor preparation and screw torque

Connection property5KH/7.625KHM/7.62
Solid conductor0.5–6mm²
Flexible conductor0.5–6mm²
Flexible conductor with ferrule0.5–6mm²
Strip length10–11mm
Wire-clamping screwM3
Clamping torque0.5N·m
End fixing screwNot applicableM3
End fixing torqueNot applicable0.5N·m

Materials and operating conditions

Component or propertySpecification
Housing and coverPA66, UL94V-0
Insulation material groupI
Current-carrying conductorTin-plated copper
Conductor cageNickel-plated copper alloy
SpringStainless steel
Clamping screwsZinc-plated steel
5KHM fixing screwsZinc-plated steel
Protection levelIP20
Operating temperature-40°C to 105°C
RoHS complianceSpecified

Outline and fixing dimensions

N denotes the number of poles. All dimensions below are in millimetres. The plain and fixing-screw versions share the core mating length; the 5KHM flanges add space at each end.

Dimension5KH/7.625KHM/7.62
Core body length7.62N
Contact span7.62(N−1)
Longitudinal end reference3.81
Overall length with end features7.62N7.62(N+2)
Fixing-screw centre spanNot applicable7.62(N+1)
Overall depth19.7
Main body depth reference18.1Not separately dimensioned
Overall height including mating end35.3
Main body height reference20.6Not separately dimensioned
Mating projection cross-depth9
Fixing-flange side referencesNot applicable10.7 and 16
Fixing-end top-view referencesNot applicable3.1 and 3.6
5KH 7.62mm terminal plug dimensional views
5KH/7.62 with 7.62Nmm body length, 35.3mm overall height and 19.7mm depth.
5KHM 7.62mm terminal plug with fixing flange dimensions
5KHM/7.62 with M3 end fixing screws. The 2-pole version uses one clasp at the side indicated in the drawing.

General drawing tolerances

Use individually stated tolerances where shown. General ranges and tolerances below are in millimetres.

Dimension rangeTotal pitch toleranceNominal dimension tolerance
0–30±0.18±0.20
>30–53±0.20±0.25
>53–70±0.25±0.30
>70–90±0.30±0.35
>90–115±0.35±0.44
>115–150±0.44±0.55
>150–200±0.55±0.70
>200–250±0.70±0.80
>250–320±0.75±0.90
Geometric propertyRangeTolerance
PerpendicularityUp to 10mm0.2mm
Over 10mm0.3mm
SymmetryAll dimensions0.3mm
StraightnessUp to 100mm0.2mm
Parallelism100–150mm0.3mm
Over 150mm0.5mm

Ordering

Specify TB40 followed by 5KH/7.62 or 5KHM/7.62, then XXP for 02–12 poles. The standard drawing suffix is Y000A, with Y identifying colour. Match the full mating interface, pole count and fixing geometry when selecting the corresponding component.

Colour codeColour
1Grey
2Blue
3Black
4Green
5Orange
6Red
7Transparent
8Yellow
9White